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JW Latex Consultants (and Rubber Consultants,乳胶顾问) offer solutions to your problems in Natural Rubber latex and Synthetic Rubber latex processing and the manufacturing of latex products (condoms, catheters, medical gloves, baby teats and soothers, toy balloons etc) Quick answers through e-mails are possible at reasonable cost.

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Send Your Enquiry and Orders To: woonsungliang@yahoo.com.sg

Problem Solving Through E-Mails with John Woon Latex Consultants Is Possible
可以通过电子邮件与JW乳胶顾问来解决问题

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Thursday, April 24, 2008

The Language of Rubber - Part 1 (Tensile Stress, Strain and Tensile Strength)

Tensile stress is the stress (force per unit of the cross-sectional area) required to produce a given strain (or elongation). This is commonly known as the "Modulus", a term which usually causes some confusion among engineers when they first deal with the physical properties of rubbers.

To the engineers, modulus when applied to steel, is the stress divided by the strain i.e. a ratio which is a constant. For rubber, the modulus is the co-ordinates of a particular point on the stress-strain curve and is expressed as the stress per unit area (e.g. kg/cm2 or psi).

Strain is commonly referred to as the elongation or the rubber under stress i.e. the extension of a test specimen produced by the tensile force and is expressed as a percentage of the original length.

Ultimate elongation is the elongation at the time rupture during the stretching of the specimen. This is commonly known as elongation at break.

Tensile strength is the stress at the time of rupture.

To a rubber technologist, the tensile strength, tensile stress and ultimate elongation are of utmost importance for compound development, quality control and for accessing the suitability or the resistance of the compound to deterioration by external factors such as heat,ozone,oxygen weathering exposure and chemicals such as oil and solvents.

One should take note that despite the importance mentioned above, the significance of tensile properties is questionable when comparing different rubbers. A good example is the case of the tyre industry when it switched from using natural rubber to synthetic rubber during World War II. The tread compound based on synthetic rubber with lower tensile strength (~ 175 kg/cm2)compared to that of natural rubber (350 kg/cm2) was found to be performing as satisfactorily as those based on natural rubber.

You are at the site for answers and solutions to all your problems in natural rubber latex processing and manufacturing of industrial, household and medical gloves, condoms, catheters, baby teats and baby pacifiers, toy balloons, latex foam products, latex threads etc.

Saturday, April 12, 2008

REACH 2008 (Registration, Evaluation, Authorisation and Restriction of Chemicals)

REACH 2008 will take place on April 15-17 2008, in Boston, USA.

On both sides of the Atlantic, every part of the chemical supply chain has been working hard to become REACH compliant.
Timed to coincide with the pre-registration phase of the legislation, this high profile event has been developed to enable importers, formulators, distributors and downstream users around the world to take a proactive approach to this ground-breaking legislation.

REACH USA 2008 will feature case studies from the likes of The Estee Lauder Companies, Eastman Kodak Company, Honeywell Specialty Materials, Hewlett Packard, Evonik Degussa and Rolls-Royce plc as well as papers from companies such as REACH Ready, The Acta Group LLC and AMEC Earth & Environmental.

For more information
Contact: Sharon Garrington, Conference Organiser
Tel: +44 (0) 1939 250383 ; Fax: +44 (0) 1939 252416
E-mail: sgarrington@rapra.net

You are at the site for answers and solutions to all your problems in natural rubber latex processing and manufacturing of industrial, household and medical gloves, condoms, catheters, baby teats and baby pacifiers, toy balloons, latex foam products, latex threads etc.

Friday, April 11, 2008

Non-ionic Surfactants in latex compounds

Toy Balloons Manufacturer: We are manufacturers of toy balloons and swimming caps. Recently we had some latex stability problem and we added some non-ionic surfactant to our latex compound after taking heed to the advice given by certain "expert". However, instead of solving our problem, this actually gave us more problem in the processability of our latex compound. Please help us.

John Woon (Senior Latex Consultant): Before giving you more meaningful assistance, I need to know the nature of your latex instability. In overcoming the usual latex coagulum formation due to the usual mechanical shear, I suggest you stay away from non-ionic surfactants. Instead, you should try adding fatty acid soap.

If the destabilisation of latex is due to chemicals e.g. migration of unwanted calcium nitrate or excessive Zinc oxide, you could look into using non-ionic surfactants which act through "steric stabilisation" as opposed to "particle charge" as in the case of fatty acid soap. Non-ionic surfactants generally would reduce the MST unless they are of the type of ethylene oxide condensates of alkyl phenols with quite a long ethylene oxide chain.

Please take note that if you add too much of this, it might retard the gelling of your latex which probably accounts for your reported problem of latex processability.

You are at the site for answers and solutions to all your problems in natural rubber latex processing and manufacturing of industrial, household and medical gloves, condoms, catheters, baby teats and baby pacifiers, toy balloons, latex foam products, latex threads etc.

Thursday, April 10, 2008

Brazilian condoms to save rainforest?

Brazil has opened a £10m condom factory to help preserve its rainforest and fight the spread of HIV and AIDS.

It will produce 100m condoms a year – that will be freely distributed by the Brazilian Government – from latex manually extracted from its rainforests.
Brazilian rubber tappers will be able to harvest latex from the trees to supply the factory based in the north-western town of Xapuri.

The Brazilian Government said the rubber tappers will protect the trees and the rainforest to ensure their livelihood.

They argued that the scheme will give both the rubber tappers and local residents an economic stake in the rainforest and reduce pressure to cut down the forest. It is believed around 500 families will benefit from the scheme.

Rubber tappers in the Acre state, where the factory is based, produce about 6.2m tpa of latex but the new factory is expected to increase demand by around 500,000 tpa. At the moment most of Brazil’s condom supply is imported.

You are at the site for answers and solutions to all your problems in natural rubber latex processing and manufacturing of industrial, household and medical gloves, condoms, catheters, baby teats and baby pacifiers, toy balloons, latex foam products, latex threads etc.

Innovative Plasticizer Alternative to Phthalates for PVC Gloves

Phthalates are used in numerous Coatings and Inks formulations in order to improve flexibility, increase durability, provide cracking resistance or to aid coalescence of emulsions.

Owing to toxicological and regulatory pressures, there is a clear trend in the market to replace these Phthalates by other alternatives with a minimum impact on performances and cost. Of course the requirements for an alternative depends on the final application but typical needs are:

Desired Technical Plasticizer Properties:

1) Processability
2) Low migration
3) Low volatility
4) No interference with other technical requirements
5) Temperature effects /cold flexibility
6) Compatibility with the substrate

A NEW GENERATION OF PLASTICIZER called DINCH comes with an excellent toxicological profile and has been designed as a phthalate alternative. This product is directly derived from DINP as seen below. DINCH is the "cycloaliphatic version" of the phthalate. Today DINCH has successfully replaced phthalates in many PVC applications such as medical, toys, gloves and packaging.





You are at the site for answers and solutions to all your problems in natural rubber latex processing and manufacturing of industrial, household and medical gloves, condoms, catheters, baby teats and baby pacifiers, toy balloons, latex foam products, latex threads etc.

Friday, April 04, 2008

Training on Nitrile latex technology

Glove Manufacturer: We are manufacturers of latex and nitrile gloves. We heard that you also conduct training on nitrile latex technology. Please let us know what your training entails.

John Woon (Senior Latex Consultant): In this so-called training, I'm sharing my own knowledge and experience in nitrile latex dipping with my audience. I have about 50 Powerpoint slides which I use and they include the following subjects:

1) What is Nitrile or NBR Rubber?
2) Common Polymers containing Butadiene, Styrene and Acrylonitrile
3) WHY Use NBR?
4) Effect of Acrylonitrile Level
5) Acrylonitrile vs Tg
6) Importance of Tg
7) The Importance of Hysteresis, Stress Relaxation, permanent set
8) Hysteresis Loss
9) Oil and Solvent Resistance
10) Polarity
11) What to expect in a typical recipe of NBR Latex
12) Factors Affecting Properties of Latex and Rubber Besides Recipe
13) General Properties of NBR Latex
14) Specific Properties of NBR Latex
15) Typical Properties of Commercial NBR Latex
16) Crosslinking of NBR Latex
17) General Structure of Sulphur Vulcanised X-linkings
18) The Role Played by KOH and NH3 in Cross-linking
19) Platicizers for NBR
20) Main Differences in Processing Compared with NR
21) Toxicity of NBR
22) Grades of NBR
23) Formulation Design


You are at the site for answers and solutions to all your problems in natural rubber latex processing and manufacturing of industrial, household and medical gloves, condoms, catheters, baby teats and baby pacifiers, toy balloons, latex foam products, latex threads etc.

Bayer links with Clariant in carbon nanotube programme

Bayer MaterialScience and Clariant Masterbatches (Deutschland) are to cooperate in the carbon nanotube field in what is described as a long term arrangement with scope for wider collaboration in the sector in future.

Bayer MaterialScience, which is building a strong position in the carbon nanotube sector will supply Clariant with industrial quantities of nanotube products for use in thermoplastics compounds and masterbatches.

Initially, the carbon nanotube will be used in Clariant’s new conductive product range aimed at applications such as electrically conductive machine components and packaging for sensitive items such as computer chips.


You are at the site for answers and solutions to all your problems in natural rubber latex processing and manufacturing of industrial, household and medical gloves, condoms, catheters, baby teats and baby pacifiers, toy balloons, latex foam products, latex threads etc.

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What has the bouncing ball to do with tyres?

Latex Gloves Educational Articles from the Malaysian Rubber Export Promotion Council

How do you select your medical gloves?

Rubber Chemicals: Carcinogenicity, Mutagenicity, Clastogenicity.

Why is Compression Set measurement important?

Assessment of Latex Stability

Joule Effect

Poor Flocking Quality Of Household Gloves

Creaming of Latex

What is Vulcanization?

History of Latex Dipped Products

Applications of Prevulcanized Latex

Defoamer Creating Havoc in Glove Factory

Problems With Milling Rubber Chemicals

Medical Gloves From Guayule Latex

Introduction to SMG Gloves

 

 

Click on The Following Links to Read More Articles:

[Advantages of Vulcanization] [Applications of PV Latex] [Bacteria and Latex] [Chemical Toxicity] [Cross-Linking Density] [Biodegradability] [Black Articles] [Blooming] [Bouncing Ball] [Compression Set] [Condoms] [Creaming] [Defoamer] [FDA] [Fatty Acid Soaps] [Flame Retardant] [Flocking] [Food Packaging] [Glove Demand] [Glove Selection] [Guayule Latex] [History of Gloves] [Joul Effect] [Latex Stability] [Latex Thread] [Milling Problem] [MREPC Articles] [Nano Polymer Particles] [Nano ZnO] [Polychloroprene] [REACH] [SMG] [Storage Hardening] [Vulcanization] [Vytex] [Yulex]

Disclaimer:
The information and data contained in this site are believed to be accurate and reliable. However it is the responsibility of the visitors and readers to satisfy themselves that the information is workable under their own processing conditions. Hence the owners of this site make no warranties concerning the suitability of the information given in this site.

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